Wedge Type Tension Clamp

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Wedge Type Tension Clamp
Details
• wedge type tension clamp is suitable for 35–70 mm² overhead lines, providing 12 kN load capacity and ≤1 kV voltage rating, ensuring stability for urban distribution and high-load industrial scenarios.
• Resistant to wind, rain, UV, and corrosion, it maintains strong clamping force in harsh environments, ensuring long-term conductor stability and reliable operation.
• High load-bearing structure improves installation efficiency and reduces maintenance costs, serving as a professional tensioning solution for large cross-section overhead lines.
Category
Plastic Tension Clamp
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Description

Technical Specifications

 

Parameter

Description

Model

PA2000

Material

Nylon PA66 + Stainless Steel Rope

Process

Injection Molding

Applicable Conductor Size

35–70 mm²

Safe Working Load

15 KN

Voltage Rating

≤1KV

Operating Temperature

–40 °C ~ +120 °C

Service Life

≥25 Years

 

Key Advantages

 

product-416-303
  • High Load Capacity: Suitable for 35–70 mm² overhead cables, with 12 KN safe load, ensuring stability in any high-load scenario.
  • Quick Installation: Self-locking wedge design, no additional tools required, saving installation time and improving efficiency.
  • Wide Temperature Adaptation: –40 °C ~ +120 °C ensures stable operation in all seasonal and environmental conditions.
  • Extreme Weather Stability: Resistant to wind, rain, UV, and corrosion, ideal for coastal, desert, and cold regions.
  • Flexible Installation: Compatible with end and mid-span mounting, adaptable to various line layouts.
  • Long Service Life: Durable materials reduce maintenance frequency, ensuring ≥25 years of reliable operation.

Note: wedge type tension clamp is designed to maintain efficient installation and safe operation under complex layouts and high-load conditions.

 

Installation Guide

PRODUCT INSTALLATIONI DISPLAY

For fixing ADSS (up to 100 m) cables.

 

product-719-378

Anchor the clamp on the pole.
Push the wedge in the clamp:tighten the wedge to fixthe cable.

product-719-378

Hand-pull the wedge toverify the cable doesn't slip out.
Examine the clamp is secure by observing the wedge position.

product-719-378

Locating the clamp is secure by observing thewedge position.
 

  • Confirm conductor size is 35–70 mm².
  • Place the cable into the clamp body and ensure self-locking wedge engagement.
  • Fix the clamp onto the pole or support point using standard tools or the self-locking design.
  • Check tension distribution to avoid local overload.
  • For high or complex locations, auxiliary installation fixtures can enhance safety.

 

Applications Scenarios

 

product-416-303
product-416-303
product-416-303
product-416-303
  • End and mid-span fixation of large cross-section overhead cables, ensuring urban and industrial line stability.
  • Urban low-voltage distribution lines, maintaining stability under high load.
  • Industrial park high-load lines, suitable for complex layouts and large conductors.
  • Renewable energy plants and rail transit lines, ensuring long-term stability of large cross-section lines.
  • Extreme outdoor conditions, such as typhoons, heavy snow, or strong UV areas.
  • Performs well in coastal, desert, cold, and windy-sandy regions.
  • Compatible with various supporting accessories for flexible layout.
  • Wedge type tension clamp easily adapts to multiple construction scenarios, improving project efficiency and safety.

 

Project Cases

 

product-341-227
  • Vietnam industrial park upgrade: Wedge tension clamp provides reliable fixation, +30% installation efficiency, –50% maintenance frequency.
  • Philippines solar PV project: Lines remain stable under high temperature and strong wind, reducing power outages.
  • Middle East low-voltage renovation: Self-locking wedge supports large conductors, +35% line safety, shortened construction cycle.
  • Wedge type tension clamp gains consistent praise through standardized design and multifunctional adaptability.
product-341-227
product-341-227
  • Field operators report smoother handling, reduced risks, and improved efficiency.

 

Why Choose Us

 

  • 15+ years of experience in overhead line accessories, with rich R&D and project experience.
  • Complete mold development and testing capabilities, ensuring accurate dimensions and stable performance.
  • Export to 50+ countries annually, recognized in multiple projects.
  • One-on-one technical support, providing on-site guidance.
  • Customizable solutions to meet different line types and environmental requirements.
  • Quick project response and one-stop technical services from design to installation.

 

Quality & Standards

 

  • ISO 9001 quality management system certified, fully controlled production process.
  • EN 50483 and IEC 61284 tested, verified for tension, weather resistance, and impact.
  • SGS, TÜV third-party certification ensures reliability.
  • Product traceable, each unit has a unique code.
  • Materials strictly selected for excellent durability and mechanical performance.

 

Certifications

 

  • CE - European safety standard.
  • RoHS - Free of harmful substances, environmentally safe.
  • ISO 9001:2015 quality management system.
  • Multiple certifications ensure reliability in domestic and international markets.

 

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product-909-1286
product-909-1286
product-909-1286
product-909-1286
product-909-1286

 

Custom Options

 

  • Customize conductor size and load rating for optimal line adaptation.
  • OEM/ODM laser engraving and moldable logo to meet branding and project requirements.
  • Tailored solutions for different layouts and environmental conditions.
  • Enhanced weather-resistant or high-load versions available for extreme conditions.
product-416-303

 

Packaging & Delivery

 

  • Inner moisture-proof bag + outer five-layer carton + pallet fixation.
  • Neutral or custom packaging available.
  • Complete export documentation: CO, packing list, invoice.
  • Flexible shipping: sea, air, express.
  • Delivery lead time: stock 7 days / custom 10–15 days.
  • Special packaging provides shockproof, moisture-proof, and pressure resistance.

 

Testing & Inspection

 

  • Tension test (12 KN) ensures each batch meets safe load.
  • Salt spray test (1000 hours) verifies corrosion resistance.
  • UV aging test (2000 hours) guarantees outdoor reliability.
  • Impact and temperature cycle tests ensure stability under extreme conditions.
  • Full inspection reports provide transparency.
  • Random batch checks ensure long-term stability.

 

User Value / Selling Points

 

product-416-303
  • Reduced maintenance: Strong weather resistance, long service life.
  • Enhanced line safety: High load capacity and safe insulation.
  • Quick installation: Self-locking wedge design, no tools needed.
  • Extreme environment adaptability: Typhoon, snow, high temperature.
  • Improved project efficiency: Less downtime and maintenance.
  • Multi-scenario adaptation: Various accessories for complex layouts.

 

Related Products

 

  • Electrical distribution anchor clamp
  • Plastic Anchor Clamp
  • Anchoring tension clamp
  • Dead End Clamp for ABC Cable

 

Choose different types based on conductor size and construction scenario for cross-project application, improving efficiency and safety.

 

Inquiry

 

  • Request samples
  • Latest wholesale quotation
  • ODM customization
  • Email: boogie@jkte888.com
  • Click "Inquiry" for fast communication, ensuring project response and efficient construction.

 

Contact us now to experience the high-efficiency installation and safety assurance provided by wedge type tension clamp!

 

FAQs About wedge type tension clamp

 

Q1: How to prevent large conductors from slipping under high wind?

A: Self-locking wedge evenly distributes tension, keeping lines stable.

Q2: Efficiency for large conductor installation?

A: No extra tools, quickly secures 35–70 mm² cables.

Q3: Long-term outdoor use affected by environment?

A: Weather-resistant, UV-protected, and corrosion-resistant.

Q4: How to adapt to different layouts?

A: Suitable for end and mid-span mounting, even tension.

Q5: How to assess tension uniformity?

A: Check wedge engagement and use tension tools to avoid local overload.

 

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