Four Core Tension Clamp

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Four Core Tension Clamp
Details
• The Four Core Tension Clamp is specially designed for multi-core insulated overhead cables, suitable for 4×16–35 mm² low-voltage lines, with a maximum tension of 2.5KN and a voltage rating ≤1 KV. Its compact, high-strength structure ensures stable and reliable multi-core line fixation.
• Injection-molded body combined with a four-core force-distribution wedge self-locking structure evenly distributes tension, preventing conductor slippage and damage, even in high-temperature, humid, or saline environments.
• Widely applied in urban power distribution, rural grids, and optical cable systems, it is lightweight, corrosion-resistant, and durable—securing four cores in a single installation while improving construction efficiency and safety.
Category
Plastic Tension Clamp
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Description

Technical Specifications

 

Parameter

Description

Model

PA4/16-35

Applicable Conductor

4×16–35 mm²

Material

Nylon PA66 + Stainless Steel Rope

Process

Injection Molding

Tension Load

2.5 KN

Voltage Rating

≤1 KV

Operating Temperature

–40 °C ~ +120 °C

Service Life

≥25 Years

 

Key Advantages

 

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  • Independent Four-Core Force Structure

The four-core force-distribution wedge system effectively disperses tension, reducing conductor wear and ensuring each wire is evenly stressed and securely fixed. 

  • Quick Installation Design

Self-locking structure allows "push-in and lock" installation without tools, improving installation efficiency by approximately 40% and reducing labor intensity, suitable for high-altitude or dense wiring environments.

  • Outstanding Weather Resistance

Resistant to wind, rain, high and low temperatures, UV radiation, and acid rain, suitable for all outdoor conditions. 

  • Lightweight and High-Strength Structure
  • Safe Insulation Protection

Voltage rating ≤1 KV, preventing electric hazards and ensuring construction and operational safety, compliant with IEC standards.

  • Long-Term Stability
  • Flexible Installation

 

Installation Guide

 

  • Confirm conductor specifications are within 4×16–35 mm².
  • Insert the four conductors into the clamp slots in order, ensuring neat alignment.
  • Insert wedges and tighten the steel rope to form a self-locking structure.
  • Secure the clamp to a pole or support point.
  • Check even tension distribution and wedge engagement to confirm secure installation.

 

Tip: Keep conductors straight and uncrossed during installation to prevent tension deviation. Correct installation prolongs product life and enhances line safety.

 

Applications Scenarios

 

product-416-303
product-416-303
product-416-303
product-416-303
  • Urban low-voltage distribution line terminals and mid-span fixation
  • Rural grid renovation and new construction projects
  • Optical cable and communication line terminal support
  • Industrial park power distribution and outdoor lighting systems
  • Overhead lines in coastal, high-humidity, or high-salinity areas

 

Project Cases

 

product-341-227
  • Vietnam Grid Modernization Project
    The Four Core Tension Clamp achieved efficient fixation, reducing construction time by 35% and significantly improving line stability, highly praised by the local power authority.
  • African Distributed Power Project
    Operated for 3 years in high-temperature and strong UV areas without failure, validating anti-aging performance and providing a reliable reference for future projects.
product-341-227
product-341-227
  • Southern European Urban Low-Voltage Upgrade
    Lightweight structure replaced metal clamps, installation safety improved, and construction flexibility increased by approximately 40%, demonstrating excellent long-term weather resistance.

 

Quality Assurance

 

  •  Strictly implements ISO 9001 international quality system
  •  Tested according to EN 50483, IEC 61284 industry standards
  •  Third-party SGS and TÜV certifications
  •  Batch testing for tension, weather resistance, salt spray, and impact
  •  Fully traceable production process ensuring compliance before shipment

 

Customization Options

 

  •  Customizable conductor range and tension specifications per project
  •  OEM / ODM services and corporate logo customization
  •  Supports various connection methods and hardware customization
  •  Provides technical consultation and selection support for optimal cost-performance and reliability

 

Packaging & Delivery

 

  • Inner moisture-proof bag + five-layer outer carton + pallet fixation
  • Delivery: standard models 7 days, customized 10–15 days
  • Sea / Air / Courier shipping available
  • Export documents: certificate of origin, packing list, invoice, test reports
  • Packaging strictly controls humidity and vibration to ensure safe transport

 

Engineering Value & Customer Benefits

 

  •  Lower maintenance costs: weather-resistant structure extends service life and reduces maintenance
  •  Higher construction efficiency: self-locking wedge design allows fast installation, suitable for high-altitude work
  •  Safer power connection: insulation protection and four-core locking design ensure line stability
  •  Aesthetic & standardized: compact appearance, smooth lines, suitable for modern grid aesthetics
  •  Higher ROI: stable operation ≥25 years, high equipment return on investment

 

Multi-Core Line Optimization

 

  • Provides end and mid-span installation options, adaptable to various layouts
  • Can customize construction plan based on pole height, tension, and climate
  • Enhances line safety and construction efficiency
  • Ensures balanced stress on multi-core overhead cables

 

Quality Certification

 

  •  ISO 9001 international quality system
  •  SGS / TÜV third-party certification
  •  EN 50483, IEC 61284 standard tests
  •  Batch tension, weathering, and impact testing

 

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product-909-1286
product-909-1286
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product-909-1286

 

Safety Standards

 

  • Voltage rating ≤1 KV, ensuring construction and operational safety
  • Maintains structural integrity in extreme temperatures and harsh conditions
  • Complies with domestic and international low-voltage line regulations
product-416-303

 

Multi-Core Line Optimization

 

  • Provides end and mid-span installation options
  • Custom construction plans based on pole height, tension, and environmental conditions
  • Enhances line safety and construction efficiency
  • Ensures balanced stress on multi-core overhead cables

 

Inquiry

 

Request samples / bulk quotes / technical consultation / customized solutions

Email:boogie@jkte888.com

Or click the "Request Quote" button to contact our engineering advisor

 

FAQ

 

Q1: How does the four-core clamp differ from a single-core type?

A: The independent four-core force distribution design better distributes tension and reduces conductor wear, ideal for parallel four-core insulated conductors.

Q2: Will cables loosen under high wind or thunderstorms?

A: No, the self-locking wedge structure maintains locking under strong wind and vibration.

Q3: Is it suitable for aluminum or copper cores?

A: Compatible with four-core insulated aluminum and copper conductors, both held securely.

Q4: Will prolonged outdoor exposure affect structural strength?

A: The housing resists UV and aging, maintaining strength in high temperature, humidity, or acidic environments.

Q5: How to verify post-installation tension?

A: Use a tension meter or manual force device to check wedge engagement and ensure balanced tension.

 

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