Wedge Type Insulation Strain Clamp

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Wedge Type Insulation Strain Clamp
Details
wedge type insulation strain clamp
Material: The main body is made of non-magnetic, high-strength, oxidation-resistant aluminum alloy, which eliminates hysteresis loss, saves energy, and reduces consumption, making it suitable for aluminum-to-aluminum connections in aluminum conductors. The accompanying insulating cover is made of weather-resistant insulating material, and the fasteners are made of hot-dip galvanized high-strength steel for rust and corrosion resistance.
Process: The manufacturing process involves precision stamping/casting → machining and calibration → surface oxidation-resistant treatment → final product inspection.
Category
Aluminum Alloy Tension Clamps
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Description

 

 

Technical Specifications

Model

Applicable Nominal Cross-Section of Aerial Insulated Aluminum Stranded Conductors (mm²)

Stripping Length (mm)

Main Dimensions (mm)

Nominal Breaking Load (kN)

Material

     

L

φ

R

B

   

NXL-1

JKLYK-10, 35~50

225

145

18

5

16

7.4

Aluminum Alloy

NXL-2

JKLYK-10, 70~95

245

155

18

6

16

14.5

Aluminum Alloy

NXL-3

JKLYK-10, 120~150

255

165

18

8.5

16

22.1

Aluminum Alloy

NXL-4

JKLYK-10, 185~240

300

190

18

11

18

36.4

Aluminum Alloy

 

Model

Applicable Conductor Cross-Section (mm²)

Grip Strength (kN)

Nominal Breaking Load (kN)

Remarks

 

10kV

20kV

     

NXL-2J

35~70

25~35

6.7

10.8

Suitable for insulated aluminum conductors

NXL-3J

95~150

50~95

13.7

22.5

Suitable for insulated aluminum conductors

NXL-4J

185~240

120~150

22.5

36.5

Suitable for insulated aluminum conductors

 

Features of wedge type insulation strain clamp

● Insulation Performance: Insulation resistance > 1.0×10¹⁴ Ω; power frequency withstand voltage ≥ 18 kV (withstands voltage for 1 minute without breakdown);
● Grip Strength: Not less than 95% of the calculated breaking force of the conductor; the conductor does not slip easily;
● Structure: Wedge-type self-locking design; no special crimping tools required; easy to install;
● Insulation Cover Weather Resistance: Maintains good performance after 1,008 hours of artificial climate aging testing;
● Applicable Voltage: Distribution lines rated at 10 kV and below.

product-416-303

 

Environmental Adaptability

 
Factory direct sales,customization services available
 

◆ Temperature Range: -30°C to +90°C; withstands extreme cold, intense heat, and large diurnal temperature fluctuations without risk of brittle cracking, deformation, or insulation aging;
◆ Climatic Environment: Suitable for harsh conditions such as high wind and sand, high salt fog, heavy rainfall, and icing; excellent weather resistance with stable performance after artificial climate aging tests;
◆ Corrosive Environment: The aluminum alloy body is oxidation-resistant, and fasteners are hot-dip galvanized for corrosion protection; withstands atmospheric and industrial dust corrosion, suitable for standard outdoor and general corrosive environments; 4. Terrain: Suitable for various terrains including flat land, hills, suburban areas, and farmland; particularly suitable for lines in windy regions, enhancing the line's wind resistance.

product-530-378
wedge type insulation strain clamp
product-530-378
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product-530-378
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Safety Standards

Please feel free to contact us with any inquiries.
 
 

Direct from the manufacturer, great value for money.

 

● Strictly complies with national and industry standards such as GB/T 2314-2008 "General Technical Requirements for Electrical Hardware" and DL/T 757-2021 "Tension Clamps";
● Features a wedge type insulation strain clamp design that ensures a stronger grip as the load on the conductor increases, preventing conductor slippage;
● Meets insulation performance standards to eliminate risks of leakage and short circuits;
● Includes new anti-loosening requirements for fasteners to prevent connection failure caused by line vibration, ensuring the safe and stable operation of distribution lines.

product-268-384

Certificate 

product-268-378

Certificate 

product-268-381

Certificate 

product-268-378

Certificate 

product-268-378

Certificate 

 

FAQ

Q: Can it be used in coastal or high-humidity corrosive environments?

A: Yes, the aluminum alloy + galvanized anti-corrosion structure offers excellent resistance to salt spray and corrosion, making it suitable for harsh outdoor environments.

Q: What is the difference between NXL wedge type insulation strain clamp and NY type tension clamps?

A: NXL is a wedge-type, crimp-free design, while NY is a hydraulic crimping type; NXL allows for faster installation, and NY is primarily used for long-span and ultra-high-voltage lines.

Q: Do line clamps require regular inspection after installation?

A: Yes. Focus on checking whether the wedge is loose, whether the bolts are tight, whether the conductor has slipped, and whether the body has cracks.

Q: What should be done if the conductor slips slightly?

A: Immediately shut down the power supply for repair. Slippage indicates a failure in the clamping mechanism; the clamp must be replaced, and continued operation is strictly prohibited.

Q: Can NXL wedge type insulation strain clamps be used with insulated conductors?

A: They cannot be used directly; insulated conductors require the use of specialized insulated tension clamps.

Q: What is the typical service life?

A: Under normal conditions, the service life can reach 20 to 30 years; with proper maintenance, it can be even longer.

 

cooperative partner
 
 

Our company integrates mold design and R&D, electrical hardware manufacturing, plastic product production, and metal processing, and offers OEM/ODM customization solutions. Adhering to the philosophy of "deep technical expertise and quality first," the company is committed to providing safe, reliable, and customized power distribution products and services for industrial, commercial, and new energy applications.

● Email: boogie@jkte888.com
● Business Contact: +86 189-2579-5886 (Same number for WhatsApp)
● Official Website: jkte888.com 

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product-210-76
product-210-76
product-210-76
product-210-76
product-210-76
product-210-76
product-210-76
product-210-76
product-210-76

 

 

 

 

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