Piercing Wire Connector

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Piercing Wire Connector
Details
• The piercing wire connector is suitable for main conductors 16–95 mm² and branch conductors 4–50 mm², enabling quick, insulation-free connection while maintaining stable current flow at a rated current of 200 A. Ideal for urban low-voltage distribution and lighting applications.
• A single-bolt design combined with optimized conductive blades ensures uniform piercing, low contact resistance, enhanced connection stability, and reduced operational heat buildup.
• Flame-retardant polymer housing resists UV, rain, and dust. Its compact, lightweight design allows easy installation in confined spaces or at height, improving efficiency and safety.
Category
LV Piercing Cable Connectors
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Description

Technical Specifications

 

Item

Specification

Model

JKT41

Main Conductor Cross-section

16–95 mm²

Branch Conductor Cross-section

4–50 mm²

Voltage Rating

≤ 1 KV

Rated Current

200 A

Bolt Size

M8*65

Torque

15 N・M

Material

Aluminum alloy blade, flame-retardant housing

Process

Injection molding

Operating Temperature

–40 °C ~ +120 °C

 

Blade Piercing Efficiency

 

  • Precisely milled blade edges provide strong and uniform penetration without damaging conductor cores, keeping multi-core cables intact.
  • Micro-tooth design increases contact area, reducing energy consumption and optimizing long-term conductivity.
  • Automatic torque limiting prevents over-tightening, ensuring quick, repeatable installation.
  • Suitable for both copper and aluminum conductors, increasing application flexibility.
  • The piercing wire connector precision design ensures reliable blade performance across various conductor types.

 

Main and Branch Conductor Current Balance

 

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  • Symmetrically arranged internal channels ensure balanced current distribution, reducing local overheating risk.
  • Optimized conductive paths reduce temperature rise by 12%, improving operational stability and safety margin.
  • Supports prolonged high-current and peak load conditions, ideal for critical distribution points.
  • Compatible with multiple conductor sizes, ensuring even load distribution and improved grid reliability.

 

High Humidity and Heat Adaptation

 

  • Proven through extended humidity cycling and condensation testing; performance remains stable without insulation damage.
  • Sealed structure prevents moisture intrusion, maintaining long-term contact stability.
  • Suitable for coastal and high-humidity areas, resisting rain, salt fog, and high-temperature conditions.
  • Housing and internal components resist corrosion and heat aging, ensuring long-term outdoor performance.

 

Compact Installation Advantage

 

  • Small form factor fits narrow brackets or distribution boxes for crowded environments.
  • Single-hand operation allows fast tightening, reducing labor intensity.
  • Ergonomic design facilitates high-altitude work and rapid maintenance.
  • Compact layout minimizes space occupation, keeping branch wiring tidy and organized.
 

 

Fast Installation Marking Design

 

 

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1.Align the jaws to the approriate pasition

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2.Insert the rod fully into the cable clamp

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3.Into the cable.If the cable has threads at both ends;use short cables,generally one leng

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4.Tighten the jaws with a wrench

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5.Tighten the corresponding support clamps

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6.Rolate clockwise and forcefully to loosen the pull rod and finish
 

  • Clear torque markings on bolts prevent over-tightening and improve installation efficiency.
  • Break-off bolt design ensures consistent clamping, enhancing batch installation reliability.
  • Markings allow quick visual confirmation of installation status, reducing manual inspection.
  • Can be adjusted rapidly with on-site tools, improving project safety.

 

Contact Resistance Control

 

  • Aluminum blade surface treated to resist oxidation, maintaining low contact resistance.
  • Multi-point contact design ensures stable long-term resistance, lowering energy loss.
  • High-precision assembly ensures tight conductor coupling, minimizing heat and voltage drop.
  • Maintains stable current flow under high-load conditions, suitable for diverse electrical applications.
  • Blade-to-conductor pairing demonstrates the technical advantage of piercing wire connector, ensuring efficient long-term operation.

 

High Current Safety Strategy

 

  • Supports short-term overloads with controlled temperature rise, reducing safety hazards.
  • High-conductivity channels prevent localized overheating, enhancing overall safety.
  • Insulation withstands 10% higher voltage than standard, suitable for complex network conditions.
  • Designed for continuous operation and frequent load switching, improving system reliability.

 

Reinforced Flame-Retardant Housing

 

  • High-performance polymer housing suppresses flame spread.
  • Glow-wire tests confirm surface does not melt or deform, ensuring high-temperature safety.
  • UV- and aging-resistant for long-term outdoor use.
  • Optimized housing structure enhances mechanical strength and resists installation damage.
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Long-Term Conductivity Stability

 

  • Maintains low resistance after 3,000 hours of rated current fatigue testing.
  • No oxidation or blackening in conductive regions, ensuring stable branch current flow.
  • Suitable for long-term outdoor cable branches, handling frequent load fluctuations.
  • Contact points designed for wear resistance and extended reliability.

 

Vibration and Impact Protection

 

  • Internal ribs absorb external impacts, protecting conductors and blades.
  • Anti-loosening design ensures stable contact under vibration, suitable for wind and traffic conditions.
  • Enhanced mechanical impact resistance adapts to transport and on-site handling.
  • Tested to industrial vibration standards for long-term field stability.
  • The piercing wire connector high-precision structure ensures reliable current flow even in vibration-prone environments.

 

Injection Molding and Blade Precision

 

  • Precision-molded cavity with ±0.02 mm tolerance ensures dimensional stability.
  • Blade embedded in the housing enhances sealing, preventing dust and moisture ingress.
  • Fully automated inspection ensures batch consistency.
  • Strict tolerance control guarantees easy installation and reliable contact.

 

Eco-Friendly Material Application

 

  • Halogen-free flame-retardant housing complies with RoHS standards, reducing environmental impact.
  • Production scrap is recyclable, lowering manufacturing costs and ecological footprint.
  • Durable material combination reduces replacement frequency.
  • Eco-friendly processes meet green construction requirements.

 

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Multi-Scenario Adaptability

 

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  • Suitable for buildings, residential, lighting, and distribution branch projects, enabling flexible applications.
  • Supports multiple conductor sizes, reducing spare parts types and inventory pressure.
  • Stable operation in high humidity, salt fog, and dust environments, ensuring long-term reliability.
  • Compatible with various installation methods for fast deployment.

 

Rapid Project Consultation

 

  • Provides model selection and branch configuration recommendations for efficient decision-making.
  • Technical team quickly matches conductor size and current rating for optimized design.
  • Supports bulk custom packaging and on-site delivery plans, reducing logistics complexity.
  • Project proposals delivered within 48 hours after online confirmation, helping projects stay on schedule.
  • Email: boogie@jkte888.com
  • Tel: +86-189-2579-5886

 

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